Sealing of Abandoned Areas
[05/22/2007]
Volume 72, Number 98, Page 28795-28817
[[Page 28795]]
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Part III
Department of Labor
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Mine Safety and Health Administration
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30 CFR Part 75
Sealing of Abandoned Areas; Final Rule
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DEPARTMENT OF LABOR
Mine Safety and Health Administration
30 CFR Part 75
RIN 1219-AB52
Sealing of Abandoned Areas
AGENCY: Mine Safety and Health Administration (MSHA), Labor.
ACTION: Emergency temporary standard; Notice of public hearings; Notice
of close of comment period.
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SUMMARY: The Mine Safety and Health Administration (MSHA) is issuing an
emergency temporary standard (ETS) under section 101(b) of the Federal
Mine Safety and Health Act of 1977 in response to the grave danger that
miners face when underground seals separating abandoned areas from
active workings fail. MSHA has concluded from its investigations of
mine explosions that occurred and other recent reports, that additional
immediate action is necessary to protect miners. This ETS includes
requirements to strengthen the design, the construction, the
maintenance, and the repair of seals, as well as requirements for
sampling and controlling atmospheres behind seals. It also increases
the level of overpressure for new seals, thus implementing the
requirements of the Mine Improvement and New Emergency Response (MINER)
Act of 2006.
DATES: This emergency temporary standard is effective May 22, 2007.
This standard must be replaced with a final rule within 9 months. MSHA
will hold public hearings on July 10, 2007, July 12, 2007, July 17,
2007 and July 19, 2007 at the locations listed in the Public Hearings
section below under the SUPPLEMENTARY INFORMATION section of this
document. If individuals or organizations wish to make an oral
presentation for the record, the Mine Safety and Health Administration
(MSHA) is asking that you submit your request at least 5 days prior to
the hearing dates. The comment period will close on July 6, 2007.
ADDRESSES: Comments must be clearly identified and may be submitted by
any of the following methods:
(1) Federal Rulemaking Portal: http://www.regulations.gov. Follow
the instructions for submitting comments.
(2) Electronic mail: zzMSHA-Comments@dol.gov. Include ``RIN 1219-
AB52'' in the subject line of the message.
(3) Telefax: (202) 693-9441. Include ``RIN 1219-AB52'' in the
subject.
(4) Regular Mail: MSHA, Office of Standards, Regulations, and
Variances, 1100 Wilson Blvd., Room 2350, Arlington, Virginia 22209-
3939.
(5) Hand Delivery or Courier: MSHA, Office of Standards,
Regulations, and Variances, 1100 Wilson Blvd., Room 2350, Arlington,
Virginia 22209-3939. Sign in at the receptionist's desk on the 21st
floor.
Docket: Comments can be accessed electronically at http://www.msha.gov
under the ``Rules and Regs'' link. MSHA will post all comments on the
Internet without change, including any personal information provided.
Comments may also be reviewed at the Office of Standards, Regulations,
and Variances, 1100 Wilson Blvd., Room 2350, Arlington, Virginia.
MSHA maintains a listserve that enables subscribers to receive e-
mail notification when rulemaking documents are published in the
Federal Register. To subscribe to the listserve, go to http://www.msha.gov/subscriptions/subscribe.aspx
.
Information Collection Requirements: Comments concerning the
information collection requirements must be clearly identified as such
and sent to both the Office of Management and Budget (OMB) and MSHA as
follows:
(1) OMB: All comments must be sent by mail addressed to the Office
of Information and Regulatory Affairs, Office of Management and Budget,
New Executive Office Building, 725 17th Street, NW., Washington, DC
20503, Attn: Desk Officer for MSHA; and
(2) MSHA: Comments must be clearly identified by RIN 1219-AB46 as
comments on the information collection requirements and transmitted
either electronically to zzMSHA-Comments@dol.gov, by facsimile to (202)
693-9441, or by regular mail, hand delivery, or courier to MSHA, Office
of Standards, Regulations, and Variances, 1100 Wilson Blvd., Room 2350,
Arlington, Virginia 22209-3939.
Hearings: Locations of the public hearings are in the SUPPLEMENTARY
INFORMATION section of this document.
FOR FURTHER INFORMATION CONTACT: Patricia W. Silvey, Director, Office
of Standards, Regulations, and Variances, MSHA, 1100 Wilson Blvd, Room
2350, Arlington, Virginia 22209-3939, silvey.patricia@dol.gov (e-mail),
(202) 693-9440 (voice), or (202) 693-9441. (telefax).
SUPPLEMENTARY INFORMATION: The outline of this ETS is as follows:
I. Public Hearings
II. Introduction
III. Basis for the Emergency Temporary Standard
A. Regulatory Authority
B. Grave Danger
IV. Discussion of the Emergency Temporary Standard
A. Background
B. General Discussion
C. Section-by-Section Analysis
V. Executive Order 12866
A. Population-at-Risk
B. Benefits
C. Compliance Costs
VI. Feasibility
A. Technological Feasibility
B. Economic Feasibility
VII. Regulatory Flexibility Act and Small Business Regulatory
Enforcement Fairness Act (SBREFA)
A. Definition of a Small Mine
B. Factual Basis for Certification
VIII. Paperwork Reduction Act of 1995
A. Summary
B. Details
IX. Other Regulatory Considerations
X. References
XI. Emergency Temporary Standard--Regulatory text
I. Public Hearings
MSHA will hold four public hearings on the ETS. The public hearings
will begin at 9 a.m. and end after the last speaker speaks, and in any
event not later than 5 p.m., on the following dates at the locations
indicated:
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Date Location Phone
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July 10, 2007................. Lakeview Golf Resort 800-624-8300
and Spa, One Lakeview
Drive, Morgantown, WV
26508.
July 12, 2007................. Crowne Plaza Hotel, 859-255-4281
1375 South Broadway,
Lexington, KY 40504.
July 17, 2007................. Embassy Suites Denver, 303-696-6644
7525 East Hampden
Avenue, Denver, CO
80231.
July 19, 2007................. Sheraton Birmingham 205-324-5000
Hotel, 2101 Richard
Arrington Jr.
Boulevard North,
Birmingham, AL 35203.
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The hearings will begin with an opening statement from MSHA,
followed by an opportunity for members of the public to make oral
presentations. You do not have to make a written request to speak.
Speakers will speak in the order that they sign in. Any unallotted time
will be made available for persons making same-day requests.
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At the discretion of the presiding official, the time allocated to
speakers for their presentation may be limited. Speakers and other
attendees may also present information to the MSHA panel for inclusion
in the rulemaking record. The hearings will be conducted in an informal
manner. The hearing panel may ask questions of speakers. Although
formal rules of evidence or cross examination will not apply, the
presiding official may exercise discretion to ensure the orderly
progress of the hearing and may exclude irrelevant or unduly
repetitious material and questions. A verbatim transcript of the
proceedings will be prepared and made a part of the rulemaking record.
Copies of the transcript will be available to the public. The
transcript will also be available on MSHA's Home Page at http://www.msha.gov
, under Statutory and Regulatory Information.
MSHA will accept post-hearing written comments and other
appropriate data for the record from any interested party, including
those not presenting oral statements. Written comments will be included
in the rulemaking record.
II. Introduction
This ETS is issued under section 101(b) of the Federal Mine Safety
and Health Act of 1977 (Mine Act) as amended by the Mine Improvement
and New Emergency Response Act of 2006 (MINER Act), 30 U.S.C. 811(b).
The ETS establishes or revises standards in part 75--subpart D--
Ventilation. These new standards strengthen the design, construction,
maintenance, and repair of seals and monitoring and control of
atmospheres behind seals in order to reduce the risk of seal failure
and the risk of explosions in abandoned areas of underground coal
mines.
In accordance with section 101(b)(3) of the Mine Act, an Emergency
Temporary Standard (ETS) serves as both a final rule with immediate
effect and a proposed rule to establish a final rule through the notice
and comment process. Therefore, the final rule may differ from an ETS
just as any final rule may differ from a proposed rule. The Mine Act
states that the ETS is a temporary standard and must be superseded by a
final rule within nine months. The Legislative History of the Mine Act
reinforces the statutory language regarding the ETS serving as a
proposed rule ``so that all views can be carefully considered in
connection with the issuance of a permanent standard.'' S. Rept. 181,
95th Cong., 1st Sess. 24 (1977).
The preamble discusses specific provisions that may be included in
the final rule and MSHA solicits comments on these provisions.
III. Basis for the Emergency Temporary Standard
A. Regulatory Authority
Section 101(b) of the Mine Act provides that:
1. The Secretary shall provide, without regard to the requirements
of chapter 5, title 5, United States Code, for an emergency temporary
mandatory health or safety standard to take immediate effect upon
publication in the Federal Register if [s]he determines (A) that miners
are exposed to grave danger from exposure to substances or agents
determined to be toxic or physically harmful, or to other hazards, and
(B) that such emergency standard is necessary to protect miners from
such danger.
2. A temporary mandatory health or safety standard shall be
effective until superseded by a mandatory standard promulgated in
accordance with the procedures prescribed in paragraph (3) of this
subsection.
3. Upon publication of such standard in the Federal Register, the
Secretary shall commence a proceeding in accord with section 101(a)
[involving notice and comment], and the standards as published shall
also serve as a proposed rule for the proceeding. The Secretary shall
promulgate a mandatory health or safety standard under this paragraph
no later than nine months after publication of the emergency temporary
standard as provided in paragraph (2).
An ETS is an extraordinary measure provided by the Mine Act to
enable MSHA ``to react quickly to grave dangers that threaten miners
before those dangers manifest themselves in serious or fatal injuries
or illnesses.'' S. Rept. 181, 95th Cong., 1st Sess. 23 (1977).
Additionally, ``* * * once the Secretary has identified a grave danger
that threatens miners the Committee expects the Secretary to issue an
emergency temporary standard as quickly as possible, not necessarily
waiting until [she] can investigate how well that grave danger is being
managed or controlled in particular mines.'' Senate Report at 24. An
ETS takes effect upon publication in the Federal Register, and is a
fully enforceable standard.
To assure the comprehensive protection of miners, the ETS authority
applies to all types of grave dangers without qualification. The
legislative history of the Mine Act emphasizes that ``to exclude any
kind of grave danger would contradict the basic purpose of emergency
temporary standards protecting miners from grave dangers.'' S. Rept.
181, 95th Cong., 1st Sess., 24 (1977). The ETS authority thus covers
dangers arising from exposure to toxic or physically harmful substances
or agents and to ``other hazards.'' It applies to dangers longstanding
or novel, to dangers that ``result from conditions whose harmful
potential has just been discovered'' or to which large numbers of
miners are ``newly exposed.'' Id.
A record of fatalities or serious injuries is not necessary before
an ETS can be issued because ``[d]isasters, fatalities, and
disabilities are the very thing this provision is designed to
prevent.'' Id. at 23. At the same time, the legislative history of the
Mine Act is clear that an ETS is not limited to new dangers in the
mining industry: ``That a danger has gone unremedied should not be a
bar to issuing an emergency standard. Indeed, if such is the case the
need for prompt action is that much more pressing.'' Id. at 24.
When issuing an ETS, MSHA is ``not required to prove the existence
of grave danger as a matter of record evidence prior to taking
action.'' Id. The legislative history expressly recognizes ``the need
to act quickly where, in the judgment of the Secretary, a grave danger
to miners exists.'' Id. The ETS is a critical statutory tool that MSHA
can use to take immediate action to prevent the loss of life in the
mines. MSHA accordingly has employed an ETS previously to order
``hands-on'' training for miners in the use of self-contained self-
rescue (SCSR) devices 52 FR 24373 (June 30, 1987), to order certain
training and mine evacuation procedures for underground coal mines 67
FR 76658 (December 12, 2002) and to order new accident notification
timeframes, provide new safety equipment, training and drills in mine
emergency evacuations 71 FR 12252, (March 9, 2006).
B. Grave Danger
Based on MSHA's accident investigation reports of the Sago and
Darby mine explosions,\1\ the National Institute for Occupational
Safety and Health's (NIOSH) reports on explosion testing and modeling,
MSHA's in-mine seal evaluations, and review of technical literature,
MSHA has determined that new comprehensive standards for seal design
approval, strength and installation approval, construction, maintenance
and repair, sampling and monitoring, training and recordkeeping
[[Page 28798]]
are necessary to immediately protect miners from hazards of sealed
areas.
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\1\ MSHA Report of Investigation/Mine Explosion, Sago Mine,
January 2, 2006 and MSHA Report of Investigation/Mine Explosion,
Darby Mine Number 1, May 20, 2006. These reports can be found on
MSHA's Web site at: http://www.msha.gov.
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Underground coal mines are dynamic work environments in which the
working conditions can change rapidly. Caved, mined-out areas may
contain coal dust and accumulated gas which can be ignited by rock
falls, lightning, and in some instances, fires started by spontaneous
combustion. Seals are used to isolate and contain this environment of
the active workings of the mine. Adequate seals are crucial to prevent
an explosion from propagating to the outby side of the seal where
miners work or travel. Seals must therefore be designed to withstand
elevated pressures and contain explosions by preventing potentially
explosive or toxic gasses from migrating into the active working areas
of underground coal mines. Miners rely on seals to protect them from
the hazardous and sometimes explosive environments within the sealed
area.
The existing safety standards for construction of solid-concrete
block seals adopt specific construction criteria. Existing requirements
addressing construction of seals using equivalent alternative materials
and methods were established, as an interim measure, in MSHA's Program
Information Bulletin No. P06-16, ``Use of Alternative Seal Methods and
Materials Pursuant to 30 CFR 75.335(a)(2)),'' issued on July 19, 2006
(July 2006 PIB). Under the July 2006 PIB, MSHA increased the strength
requirements for new alternative seals to reliably withstand an
overpressure of at least 50 pounds per square inch gauge (psig) in the
conditions in which they will be installed as demonstrated by well-
defined and certified engineering designs. An alternative seal design
could also be approved based on actual test results validating the
psig. All seal construction must be approved by the District Manager in
the mine's ventilation plan. To be considered for approval, mine
operators must have a professional engineer (PE) who is knowledgeable
in structural engineering to certify seal designs and supporting data.
In addition, the proposed ventilation plan must provide that a senior
mine management official (such as mine manager, superintendent, etc.)
certify that the construction, installation, and materials used were in
accordance with the mine's approved ventilation plan. Furthermore, the
July 2006 PIB requires an assessment of the atmosphere behind existing
alternative seals to determine the potential for an explosion and to
assess seal integrity. The July 2006 PIB requires the operator to take
remedial actions which may include inerting the sealed atmosphere,
increasing the capacity of the existing seal to withstand at least 50
psig overpressure, constructing an additional alternative seal having
this capacity, or constructing a solid-concrete seal. Finally, the July
2006 PIB requires that high risk seals, (such as if failure could
adversely affect miners' safety) and seals with a poor performance
history will require additional actions to better protect miners,
including periodic monitoring of the atmosphere behind the seals.
MSHA determined in the Sago accident that even though the seals
were not constructed as approved in the ventilation plan, they still
could withstand an explosion overpressure of 21 psi. In the Agency's
root cause analysis of the Sago accident, MSHA found that: (1) The
seals were not capable of withstanding the forces generated by the
explosion; (2) The atmosphere in the sealed area was not monitored and
it contained explosive methane/air mixtures; (3) Lightning was the most
likely ignition source for the explosion with the energy transferring
onto an abandoned pump cable in the sealed area and providing an
ignition source for the explosion. MSHA found that the explosive forces
generated behind the sealed area in the Sago accident were at least 93
psi.
In the Darby accident, MSHA found that the seals were improperly
constructed and had an inadequate pressure rating. MSHA also concluded
that the use of an oxygen acetylene cutting torch to cut a metal strap
outby a seal was the most likely ignition source. MSHA further
concluded that when seals are improperly constructed, they present a
hazard to miners, even when ignition sources are located outby the
seal.
When seals are improperly constructed and maintained, air may leak
excessively through the seals, which may result in explosive conditions
inby the seals. The air leakage causes increased levels of hazardous
conditions whereby introduction of ignition sources could cause an
explosion. Air leakage from the sealed area to active working areas
could also contaminate the atmospheres, resulting in miners being
exposed to potential explosions or toxic gasses.
In addition, the ETS requires that insulated cables and metallic
objects through or across seals be removed from the area to be sealed,
and prohibits welding, cutting or soldering with an arc or flame within
150 feet of a seal. The July 2006 PIB's interim action has serious
limitations in that it fails to provide comprehensive protection for
miners from the dangers of explosions in sealed areas: it only permits
testing as one method of demonstrating seal strength; it does not
address explosion forces generated behind a sealed area that are
greater than 50 psi; it requires only a one-time assessment of the
atmosphere behind the seal rather than a sampling plan approved by MSHA
as required under the ETS; although the July 2006 PIB states that
periodic monitoring of sealed areas may be required for high risk seals
(such as if failure could adversely affect miners' safety), a periodic
monitoring frequency was not specified in the July 2006 PIB; the July
2006 PIB does not address the hazard of welding, cutting, and soldering
with an arc or flame in close proximity to a seal. Therefore, hazards
in existing sealed areas present a grave danger to miners.
The Secretary has therefore determined that miners are exposed to
grave danger if existing and new seals are not properly constructed,
maintained, monitored, and repaired in accordance with this ETS.
In addition, for the above-stated reasons under the Administrative
Procedure Act (APA), 5 U.S.C. 553(b)(B) and (d)(3), MSHA finds good
cause exists to dispense with notice and comment and make the ETS
effective immediately. To delay the effective date of the ETS is
contrary to the public interest because any delay in the ETS effective
date further exposes miners to grave danger from inadequately designed,
constructed, maintained, and repaired seals.
IV. Discussion of the Emergency Temporary Standard
A. Background
In the Federal Coal Mine Health and Safety Act of 1969 (Coal Act),
the predecessor to the existing Mine Act, Congress first recognized
that mine operators must seal abandoned and isolated areas of
underground coal mines for the protection of miners' safety:
In the case of mines opened on or after the operative date of
this title, or in the case of areas developed on or after such date
in mines opened prior to such date, the mining system shall be
designed, in accordance with a plan and revisions thereof approved
by the Secretary and adopted by the operator, so that, as each set
of cross entries, room entries, or panel entries of the mine are
abandoned, they can be isolated from active workings of the mine
with explosion-proof bulkheads.
Pub. L. 91-173 (Dec. 1969) Section 303(2)(3)).
In the conference report filed in the House, the statement of the
managers on
[[Page 28799]]
the part of the House stated, regarding the requirement that an
abandoned area of a mine either be ventilated or sealed that:
[t]he determination of which method [(ventilated or sealed)] is
appropriate and the safest at any mine is up to the Secretary or
[her] inspector to make, after taking into consideration the
conditions of the mine, particularly its history of methane and
other explosive gases. The objective is that [s]he require the means
that will provide the greatest degree of safety in each case. * * *
When sealing is required, such sealing shall be made in an approved
manner so as to isolate with explosion-proof bulkheads such areas
from the active working of the mine.
Under the conference substitute, paragraph (3) of section 303(z)
provides that, in the case of mines opened on or after the operative
date of this title, or in the case of areas developed on or after
such date in mines opened prior to such date, the mining system
shall be designed, in accordance with a plan and revisions thereof
approved by the Secretary and adopted by the operator, so that, as
each set of cross entries, room entries, or panel entries of the
mine are abandoned, they can be isolated from active workings of the
mine with explosion-proof bulkheads approved by the Secretary or his
inspector.
The managers expect the Secretary to take the lead in improving
technology in this area of controlling methane accumulations in gob
areas and to improve upon this important section 303(z).
Conf. Rep. No. 91-761, 91Fst Cong. 1st Sess., 82 (Dec. 16, 1969)
(statement of the managers on part of the House) (emphasis added).
The Mine Act interim mandatory standards required seals to be
``made in an approved manner so as to isolate with explosion-proof
bulkheads such areas from the active workings of the mine.'' 30 U.S.C.
863(z)(2).
On May 15, 1992, as part of a comprehensive revision of its
regulations for ventilation of underground coal mines, MSHA published
standards for construction of seals in Sec. 75.335 of the ventilation
standards. The standard requires seals to be constructed of solid
concrete blocks at least six inches by eight inches by sixteen inches,
but allows seals to be constructed using alternative methods and
materials, provided, among other things, that the seal is capable of
withstanding a horizontal static pressure of 20 psi. MSHA based this
threshold on a U.S. Bureau of Mines 1971 report entitled ``Explosion-
Proof Bulkheads--Present Practices.''
A number of manufacturers developed materials, such as cementitious
foams and glass-fiber material, which were tested and subsequently
deemed suitable for use in alternative seals and marketed under various
trade names. MSHA required the manufacturers to have full-scale seals
be subjected to explosion testing at NIOSH's Lake Lynn Experimental
Mine (Lake Lynn). MSHA then intended for mine operators to construct
seals as constructed and tested at Lake Lynn.
On January 2, 2006, an explosion at the Sago Mine in Upshur County,
West Virginia caused the death of twelve miners. Later that year, on
May 20, 2006, an explosion at the Darby Mine No. 1 in Harlan County,
Kentucky, caused the death of five miners. Common to both of these
accidents was the failure of the seals in the mine. The failed seals in
both mines were constructed with the same approved alternative material
for a 20 psi seal. None of the failed seals were constructed in the
same manner as they were constructed at Lake Lynn. Therefore, MSHA
issued a moratorium on alternative methods and materials for
construction of new seals (Program Information Bulletin (PIB) No. P06-
11, June 1, 2006, reissued on June 12, 2006 as PIB No. P06-12.).
Following these underground coal mine disasters in 2006, Congress
passed and the President signed the MINER Act. Section 10 of the MINER
Act requires that the Secretary issue mandatory health and safety
standards for seals of abandoned areas no later than December 15, 2007.
It also requires the Secretary to revise the current standard to
increase the 20 psi standard for alternative seals.
Seal failures at the Sago Mine and Darby No. 1 Mine in 2006 raised
awareness of the problems with seal construction and the design
criterion of a 20-psi static horizontal pressure. MSHA continued its
investigation of these and other failures of alternative seals, and
conducted in-mine evaluations of existing alternative seals. It also
reviewed the history of seals in the United States and other countries.
Presently, most coal producing countries have coal mine seal
requirements that are in excess of a 20-psi overpressure. As a result
of MSHA's continued investigations and in-mine evaluations, MSHA
increased the strength of alternative seals to 50 psi and addressed a
number of other issues related to the construction and the
effectiveness of current alternative and solid concrete block seals in
Program Information Bulletin No. P06-16, ``Use of Alternative Seal
Methods and Materials Pursuant to 30 CFR 75.335(a)(2)),'' issued on
July 19, 2006 (July 2006 PIB).
On February 8, 2007, NIOSH issued a draft report, ``Explosion
Pressure Design Criteria for New Seals in U.S. Coal Mines'' (2007 NIOSH
Draft Report). The draft report states that ``mine seals and their
related systems such as the monitoring, inertization and ventilation
systems require the highest level of engineering and quality assurance.
Successful implementation of the seal design criteria and
recommendations in this report should reduce the risk of seal failure
due to explosions in abandoned areas of underground coal mines.'' (2007
NIOSH Draft Report at 40). In the executive summary of the draft
report, NIOSH makes recommendations for formulating seal design
criteria.
B. General Discussion
Existing Sec. 75.334(a) requires that inactive areas of
underground coal mines be ventilated or sealed. Most inactive areas are
sealed because of ground control, ventilation issues, and the long-term
costs of maintaining ventilation and roof support in inactive areas.
Seals are also installed to withstand overpressures resulting from
explosions in inactive areas and to prevent the potentially explosive
methane/air mixtures from migrating to the working areas.
A methane/air mixture becomes explosive when 5 percent to 15
percent methane is present with at least a 12 percent oxygen
concentration. If an ignition source is available, then an explosion
can occur and create high overpressures. The homogeneity of the
methane/air mixture contributes to its explosiveness. The homogeneity
of the methane/air mixture can vary depending on the elevation and the
methane liberation of the sealed area and outside factors such as the
current temperature and barometric pressure. The speed of an explosion
and the physical characteristics of a sealed area can increase the
force of the explosion such that detonations and significant pressure
piling are possible.
In order to address mine conditions that influence the magnitude of
overpressures in explosions, seals need to be designed and constructed
properly and then inspected on a periodic basis and properly maintained
to ensure their reliability. The 2007 NIOSH Draft Report states as
follows:
NIOSH engineers examined seal design criteria and practices used
in the U.S., Europe and Australia and then classified seals into
their various applications. Next, NIOSH engineers considered various
kinds of explosive atmospheres that can accumulate within sealed
areas and used simple gas explosion models to estimate worst case
explosion pressures that could impact seals. Three design pressure
pulses (pressure-time curves) were developed for the dynamic
structural analysis of new seals under the conditions in which those
seals may be used: unmonitored seals where there is a
[[Page 28800]]
possibility of methane-air detonation behind the seal; Unmonitored
seals with little likelihood of detonation; and monitored seals
where the amount of potentially explosive methane-air is strictly
limited and controlled. These design pressure pulses apply to new
seal design and construction.
For the first condition, an unmonitored seal with the
possibility of detonation, the recommended design pulse rises to 4.4
MPa (640 psi) and then falls to the 800 kPa (120 psi) constant
volume explosion overpressure. For unmonitored seals without the
possibility of detonation, a less severe design pulse that simply
rises to the 800 kPa (120 psi) constant volume explosion
overpressure, but without the initial spike, may be employed. For
monitored seals, engineers can use a 345 kPa (50 psi) design pulse
if monitoring can assure (1) that the maximum length of explosive
mix behind a seal does not exceed 5 m (15 ft) and (2) that the
volume of explosive mix does not exceed 40% of the total sealed
volume. Use of this 345 kPa (50 psi) design pulse requires
monitoring and active management of the sealed area atmosphere.
Based on MSHA's accident investigation reports of Sago and Darby
mine explosions, NIOSH reports on explosion testing and modeling,
MSHA's in-mine seal evaluations, and review of technical literature,
MSHA identified a number of issues pertinent to the construction and
efficacy of current alternative and solid concrete block seals.
C. Section-by-Section Analysis
1. Sec. 75.335 Seals Requirements
The ETS increases seal strength requirements for construction of
new seals and, where necessary, establishes new requirements for
monitoring and inerting atmospheres of sealed areas. New Sec.
75.335(a) provides that seals constructed in underground coal mines
after May 22, 2007 must be designed, constructed and maintained in
accordance with MSHA approval of a mine operator's design application
and installation procedures incorporated in the ventilation plan.
The ETS establishes a three-tiered approach for overpressure
loading criteria applicable to new seals: (1) 50 psi overpressure; (2)
120 psi overpressure; and (3) an overpressure greater than 120 psi. For
purposes of this ETS, MSHA intends that overpressure be any pressure
exerted by the forces of an explosion that is above normal atmospheric
pressure. In developing these overpressure loading criteria, MSHA
relied upon the 2007 NIOSH Draft Report, the Agency's safety and health
experience with respect to seals and underground mining conditions and
investigations, and accepted scientific and engineering principles.
Under the ETS, if a mine operator monitors and maintains the
atmosphere in these areas inert, new Sec. 75.335(a)(1) requires a seal
design to withstand at least 50 psi overpressure. If a mine operator
does not monitor and maintain atmospheres in these areas inert, new
Sec. 75.335(a)(2) requires a seal design to withstand at least 120 psi
overpressure. A seal design that will withstand an overpressure greater
than 120 psi is required under new Sec. 75.335(a)(3) when the mine
operator does not monitor and maintain the atmosphere within sealed
areas inert and when: (1) The atmosphere in the area is likely to
contain homogeneous mixtures of methane between 4.5 percent and 17.0
percent, and oxygen exceeding 17.0 percent throughout the entire sealed
area; (2) or pressure piling is likely due to opening restrictions near
the proposed seal area; or (3) other conditions are encountered, such
as the likelihood of a detonation in the proposed seal area. Where the
conditions in Sec. 75.335(a)(3) are likely to occur, the mine operator
must revise the ventilation plan required by existing Sec. 75.370 to
address the appropriate seal strength.
The ETS does not require mine operators to upgrade seals
constructed prior to May 22, 2007. However, new Sec. 75.335(b)
enhances the protection afforded miners under the previous standard by
requiring, among other things, that atmospheres in the sealed areas be
monitored and inerted. If a mine operator does not monitor and inert
the atmosphere in an existing sealed area, the strength of the seals
must be increased to 120 psi or greater.
a. Sec. 75.335(a)
New paragraph (a)(1) requires that seals be constructed to
withstand 50 psi overpressure. However, mine operators who construct
these seals must monitor the atmosphere behind the seals and maintain
them inert. Mine operators are currently required to construct seals
that will withstand 50 psi overpressure under the July 2006 PIB. In
addition, the July 2006 PIB required mine operators to assess
atmospheres behind alternative seals and take remedial action where
necessary. The 2007 NIOSH Draft Report also recommends a 50 psi
overpressure for monitored and managed atmospheres behind sealed areas.
Monitoring sealed areas allows the mine operator to know the
composition of potentially hazardous gases in sealed areas. Use of a 50
psi overpressure seal requires the mine operator to maintain an inert
atmosphere in the sealed area since explosions cannot occur within
inert atmospheres.
MSHA believes that in mines that liberate significant volumes of
methane, the atmosphere in sealed areas will become inert naturally. In
mines that produce very small volumes of methane, the atmosphere in
sealed areas may never approach explosive methane/air mixtures of 5
percent. However, some mines may need to actively inert the atmosphere
in the sealed area. To inert, an inert gas such as nitrogen or carbon
dioxide may be injected into the sealed area through boreholes or pipes
extending through the seals. The gas may be obtained from a bulk plant
and trucked to the mine site and pumped into the sealed area through a
borehole or pipe into the seal. It also may be produced at the mine
using a nitrogen generator, Tomlinson Boiler, or other inertization
device. This process is commonly used in underground coal mines in the
United States during firefighting activities and in other countries
where spontaneous combustion is common. MSHA is interested in receiving
comments regarding: (1) The economic and technological feasibility of
monitoring and inerting sealed atmospheres; and (2) methods of inerting
sealed atmospheres.
New paragraph (a)(2) requires 120 psi overpressure if the sealed
atmosphere is not monitored and maintained inert except as provided in
new paragraph (a)(3). This provision allows mine operators to install
seals that withstand 120 psi overpressure if they do not choose to
monitor and inert the sealed atmosphere. In MSHA's experience, the
overwhelming majority of underground coal mine explosions are typically
deflagrations. A deflagration occurs when the flame of an explosion
propagates through unburned fuel at a velocity below the speed of
sound. The faster the flame travels, the higher the pressures become.
Maximum pressures in a deflagration involving methane or coal dust are
limited to approximately 120 psi without the occurrence of detonation
or significant pressure piling. MSHA accident reports during the past
30 years do not reference an underground coal mine explosion in the
United States that generated an overpressure of greater than 120 psi
except in the rare instance when detonation occurred.
New paragraph (a)(3) also addresses overpressures resulting from
pressure piling and detonations. Methane is explosive between 5 percent
and 15 percent and requires at least 12 percent oxygen to ignite.
(NIOSH 2006, IC 9486) When ignited, an explosion can occur. To account
for correction factors of
[[Page 28801]]
methane detection equipment and potential contamination of the samples,
the ETS requires that methane concentrations between 4.5 percent and
17.0 percent shall be used to determine an explosive atmosphere. If
ignited, large volumes of homogeneous explosive methane/air mixtures in
a sealed area can generate high explosion overpressures. The
homogeneity of methane/air mixtures in a sealed area is affected by a
number of factors such as elevation, temperature, methane liberation,
and barometric pressure. Based on Agency experience, MSHA anticipates
that there will be few mines that have homogeneous explosive methane/
air mixtures throughout the entire area to be sealed. Commenters are
encouraged to submit information, with supporting documentation,
regarding the number of mines that may have homogeneous explosive
methane/air mixtures throughout the entire area to be sealed.
MSHA believes that detonations and significant pressure piling may
occur under certain situations. Detonations in underground coal mines
are rare. A detonation occurs when the flame of an explosion propagates
through the unburned fuel at a velocity exceeding the speed of sound
(1129 feet per second). Pressures resulting from a detonation involving
methane or coal dust can exceed 250 psi. Pressure piling occurs when
the atmosphere ahead of the flame front is compressed prior to the
arrival of the flame. When the flame burns through this compressed
mixture, an increase in the explosion pressure occurs. Thus, if this
mixture is compressed to 45 psi prior to the flame arriving, the
resulting explosion pressure could exceed 300 psi. Pressure piling can
occur when the physical configuration through which the explosion will
propagate inhibits the flow of gases for pressure equalization, such as
decreasing the number of entries, decreasing the size of the entries,
or obstructing the entry.
The ETS does not specify a seal strength under paragraph (a)(3).
Under this provision, the mine operator would submit a strength
requirement based on mine-specific conditions that are likely to result
in pressure piling or detonation in the sealed area. The mine operator
must first recommend the seal strength in the ventilation plan. MSHA
expects that mine operators will submit a thorough engineering analysis
conducted by a person knowledgeable in explosions and explosion
overpressures, based on the conditions in the mine. After the seal
strength is approved by the District Manager, the process in Sec.
73.336 will apply. MSHA expects that in these few instances, the
District Manager and the Office of Technical Support will coordinate
MSHA activities related to the approval process. MSHA believes that
most mine operators who encounter homogenous explosive methane/air
mixtures and pressure piling in the entire sealed area will monitor and
inert the atmosphere in sealed areas. Although the recommended maximum
seal strength in the 2007 NIOSH Draft Report is 640 psi, MSHA has no
empirical or other data, at this time, demonstrating that mine
conditions exist that will necessitate seals stronger than 120 psi.
MSHA requests comments from the mining community on the appropriateness
of the strategy in this ETS for addressing seal strength greater than
120 psi.
In the ETS, MSHA considered a performance-based approach to the
strength requirement for seals. However, MSHA included specific numbers
for the strength of seals in the ETS as the agency believes this
represents a more appropriate approach. MSHA specifically solicits
comments on the Agency's approach to the strength requirement for
seals.
MSHA is also interested in receiving comments on the
appropriateness of the three-tiered approach to seal strength in the
ETS. If commenters believe a different regulatory approach should be
developed for the final rule the Agency would like commenters to
provide: (1) The details for such a strategy, (2) rationale for such a
strategy; and (3) feasibility of using such strategy. The Agency
particularly seeks the views of the mining community regarding whether
there are other effective alternatives to the requirements in the ETS
with respect to providing the most appropriate and protective action
for miners exposed to hazards of existing sealed areas. Commenters
should provide supporting data, and specific alternatives, including
information on technological and cost implications.
Most existing seals were constructed to withstand a static
horizontal pressure of 20 psi. MSHA also considered requiring mine
operators to remove existing seals and replace them with seals that
withstand at least 50 psi. Currently, the Agency believes that
replacing existing seals is impractical, and in some instances, may
create safety hazards. In addition, these existing seals must be
monitored and the atmospheres behind them must be maintained inert. The
atmosphere inby and outby the seals near the roof, ribs, or floor
adjacent to the seal may contain low oxygen and/or explosive methane/
air mixtures that are highly hazardous to miners' safety. In addition,
the conditions inby the seals, such as bad roofs, roof falls, and water
accumulations, may prevent the mine operator from making changes to
provide adequate ventilation inby the seals. MSHA seeks comments on the
feasibility of including in the final rule a requirement that existing
seals be removed and replaced with a higher strength seal.
Another regulatory option that MSHA considered is whether to
require mine operators to build new seals outby existing seals. In some
cases, this may not be feasible because the seals may have been
constructed too close to the outby corner of the pillar so that there
is insufficient space to build new seals in the same pillar; and there
may not be an additional open entry outby the existing seals allowing
for construction of new seals.
MSHA also considered whether to require mine operators to reinforce
existing seals. The Agency is concerned with the feasibility of this
option and whether such a requirement could expose miners to greater
hazards as discussed earlier in this preamble. MSHA, however, will
continue to explore technological advances addressing feasible and safe
methods to reinforce existing seals in underground coal mines.
Commenters are encouraged to submit information and supporting data
regarding new technologies to reinforce seal strength.
Existing Sec. 75.335(a) included minimum specifications for seals
constructed of solid concrete blocks after November 15, 1992. Also,
existing Sec. 75.335 (a)(2) allowed mine operators to use alternative
construction methods or materials to construct a seal provided the seal
could withstand a static horizontal pressure of 20 psi (subsequently
increased to 50 psi in the July 2006 PIB). In addition, the method of
installation and material used had to be approved by the District
Manager under MSHA's ventilation plan procedures in Sec. 75.370 based
on a 1971 report entitled ``Explosion-Proof Bulkheads--Present
Practices,'' issued by the former U.S. Bureau of Mines. According to
that report, when a sealed atmosphere has adequate incombustible
material and minimum coal dust accumulations, it is doubtful that
pressures exceeding 20 psi could occur very far from the origin of the
explosion. The primary disadvantage of this level of explosion
protection is that current evidence establishes that explosions of coal
dust or methane can generate explosion pressures of 120 psi, without
detonation or pressure piling.
Previous Sec. 75.335(a)(2) also included measures to prevent
exposed timber
[[Page 28802]]
seals from quickly failing in a fire or other mine emergency. New
construction of timber seals must meet the requirements set forth in
this ETS.
b. Sec. 75.335(b) Sampling and Monitoring Requirements
ETS Sec. 75.335(b) establishes new sampling and monitoring
requirements for sealed areas. This provision requires that on the
effective date of this ETS, a certified person, as defined under
existing Sec. 75.100, must immediately monitor atmospheres in all
existing sealed areas when seals are outgassing, such as when the
barometric pressure in the sealed area exceeds the pressure on the
outby side of the sealed area. MSHA intends for mine operators to
establish a baseline analysis over a 14-day sampling period, as
specified under Sec. 75.335(b)(5)(iii), followed by weekly sampling
under paragraph (b)(1) of this section. While sampling is being
conducted, mine operators must train certified persons in sampling
procedures and develop a sampling protocol to be included in the
ventilation plan and submitted to the District Manager for approval.
This provision also requires that for seals constructed prior to
May 22, 2007 and seals designed for 50 psi overpressure according to
ETS Sec. 75.335(a)(1), mine operators shall develop and follow a
protocol to monitor methane and oxygen concentrations and to maintain
an inert atmosphere in sealed areas. The protocol shall be approved in
the ventilation plan. The sampling protocol must ensure that an inert
atmosphere behind the seal area is maintained. An explosion will not
occur in an inert atmosphere. The July 2006 PIB and this ETS require
mine operators to conduct an atmospheric assessment behind existing
alternative seals to determine the potential for an explosion and
assess seal integrity. This ETS requirement enhances protection of
miners working in the active portions of the mine adjacent to sealed
areas where existing seals were installed prior to this ETS. In
addition, this provision protects the miner where 50 psi seals will be
installed under this rule. MSHA recognizes that conditions in mines may
vary and mine operators can more appropriately address their specific
conditions in the ventilation plan. During 2006, MSHA inspected
existing seals. The inspections revealed that some mine operators were
not adhering to their approved ventilation plan for seal installation
and construction. The ETS emphasizes the importance of sampling sealed
atmospheres to ensure that they remain inert.
ETS Sec. 75.335(b)(1) requires that a trained certified person
sample atmospheres of sealed areas weekly when the barometric pressure
is decreasing or the seal is outgassing. Because the information
obtained during sampling of a sealed area is critical to the safety of
miners, the ETS requires sampling to be conducted by a certified
person. At least one sample shall be taken at each set of seals. If a
seal is ingassing, such as when the barometric pressure outside the
sealed area exceeds the pressure on the inby side of the sealed area
during the weekly examinations, the ETS requires that a sample shall be
collected during the next weekly examination to determine if the seal
will outgas. If the seal is ingassing during the second consecutive
weekly examination, the operator shall examine that seal daily until
the seal is outgassing, unless the seal does not outgas. In this
circumstance, an alternative protocol must be developed to effectively
evaluate the atmosphere in the sealed area and submitted to the
District Manager for approval. Although the ETS does not specify the
length of time that the seal must be examined to determine if it will
outgas, MSHA intends to require mine operators to develop the
alternative protocol within a reasonable timeframe. The District
Manager may approve different sampling frequencies and locations in the
ventilation plan or approve the use of atmospheric monitoring systems
in lieu of weekly sampling. The mine operator shall revise the protocol
in the ventilation plan if repeated sampling indicates that a seal is
not likely to outgas.
MSHA expects that the certified person will conduct sampling
required under the ETS as part of the examinations of seals required in
existing Sec. 75.360 and Sec. 75.364 and base the time of these
examinations on the barometric conditions to the extent possible. All
seals and the strata around them will leak air, resulting in an air
exchange near the seal during barometric changes. MSHA does not expect
the air leakage to significantly impact the atmosphere in a large
portion of the sealed area, but it may affect the atmosphere at a
sampling location when the seal is ingassing. Therefore, it is
important that samples be representative of the atmospheric conditions
in the larger portion of the sealed area, rather than just the area
immediately inby the seal.
The certified person must take at least one sample at each set of
seals during the weekly examination. Each newly constructed seal must
be equipped with two sampling pipes. In accordance with the ETS, MSHA
expects that most mines will need to take only one sample from a seal
in each set of seals. However, the number of seals that need to be
sampled will be determined from the results of the 14-day sampling
period specified in paragraph (b)(5)(iii) of this section.
If the seal is ingassing during the examination, the certified
person must attempt to take a sample during the next weekly
examination. After a second attempt is made and the seal is still
ingassing, attempts must be made daily until the seal outgasses. If
repeated sampling indicates that a seal is not likely to outgas, then
the mine operator must submit an alternative protocol to the District
Manager. The alternative protocol must address a means to effectively
evaluate the atmosphere in the sealed area. The alternate protocol may
address various means such as: (1) The use of a borehole or previously
installed sampling line to obtain samples, (2) pressure balancing of
the ventilation system to make the seals outgas, or (3) the use of
inert gas injection.
The District Manager may approve different sampling frequencies and
locations in the ventilation plan. This is intended to address those
instances when the atmosphere in the sealed area is unstable, close to
the explosive range, or subject to other hazardous conditions, such as
a history of spontaneous combustion, which make it necessary to sample
at a greater frequency. However, a less frequent sampling strategy may
be approved in the ventilation plan if the atmosphere in the sealed
area is stable and not at all close to explosive range. For example,
the oxygen must be significantly below 10 percent, and methane far less
than 3 percent or far greater than 20 percent.
Sampling requirements also addresses instances when an adequate
evaluation of the atmosphere in the sealed area cannot be obtained with
the sampling pipes located 15 feet inby the seal and into the center of
the first connecting crosscut inby the seal. In some sealed areas, the
District Manager may find it necessary to require in the ventilation
plan that samples be obtained at additional locations to determine that
the atmosphere is inert. Additional samples may need to be taken at
mines with sealed areas that are very large, have multiple sets of
seals, connect with another mine, have flooded areas, have capped
shafts, or in other circumstances which may cause samples of the
atmosphere taken near the seals not to be representative of the entire
sealed area.
The ETS also allows the use of an Atmospheric Monitoring System
(AMS)
[[Page 28803]]
in lieu of a person physically taking samples on a weekly basis. The
use of AMS is discussed more fully under paragraph (b)(5)(vi) of this
section.
MSHA believes that the sampling strategy in this ETS will yield
results that reflect a reasonable representation of the atmosphere in a
sealed area. MSHA is requesting comments addressing the sampling
approach in this ETS. The agency is particularly interested in comments
concerning sampling, and the sampling frequency, including sampling
only when a seal is outgassing. The Agency requests comments on whether
another sampling approach is more appropriate for a final rule, such as
when the seal is ingassing. MSHA also requests comments, information,
and experiences of the mining community concerning sampling sealed
areas.
Paragraph (b)(2) requires that certified persons shall be trained
in sampling procedures included in the protocol at paragraph (b)(5) of
this section prior to conducting sampling. This requirement would
ensure that certified persons conducting the sampling have the training
necessary to use the sampling devices and knowledge of the sampling
protocol requirements in the mine's ventilation plan.
This training shall be conducted by persons with knowledge of the
requirements in paragraph (b)(5) of this section. Training may be
conducted by a variety of people, including a manufacturer's
representative, ventilation engineer or a certified person at the mine.
MSHA expects the operator to utilize appropriate people to conduct the
training.
At a minimum, this training should include:
1. Relevant information in the mine's ventilation plan;
2. Sampling procedures including equipment and methods to be used;
3. Location of sampling points and sampling pipes;
4. The baseline analysis of oxygen and methane concentrations in a
sealed area over a 14-sampling day period;
5. Frequency of sampling for each set of seals;
6. Recording procedures required in paragraph (b)(6) of this
section;
7. Sampling frequency in the mine's ventilation plan, if an AMS is
used; and
8. General information concerning mine gases present in sealed
areas.
Training should include specific actions to take in implementing
the operator's ``action plan'' when methane concentrations are at one
of three different ranges and oxygen concentrations are 10.0 percent or
greater.
MSHA recognizes that the amount of time required to train a
certified person will vary. For this reason, MSHA is not specifying a
minimum amount of time for training, but instead a requirement that is
performance-oriented. MSHA anticipates that mine operators will adjust
the time required for this training based on the complexity of sampling
procedures, sampling protocol, and existing knowledge and skill level
of the certified person. MSHA also expects operators will include
``hands-on'' training during this session to assure that the certified
person demonstrates the necessary skills and abilities to perform the
tasks. Hands-on training would mean that a certified person
demonstrates to the trainer the necessary skills and abilities to
perform the testing for oxygen and methane. Hands-on training includes
practical application of the type of sampling equipment and the methods
to be used at the mine. Examples of this type of training include
calibration of sampling equipment, setup of equipment, and recognition
of the proper functioning of equipment.
All certified persons shall receive refresher training annually to
ensure that they maintain the competence necessary to effectively
perform the requirements in paragraph (b)(5) of this section. Annual
retraining shall be required within 12 months of the person receiving
initial or annual training. For example, a certified person receiving
initial training in May 2007 is expected to complete annual retraining
no later than the end of May 2008. The month that the refresher
training is completed establishes the anniversary month for the next
annual retraining. This is consistent with other MSHA training
requirements.
This ETS also requires mine operators to certify the date and
content of the training provided to the certified person. Operators are
required to retain these certifications for one year from the time
training was conducted. This provision is similar to other
certification requirements in part 75 in which the operator certifies
by signature and date that training was provided.
ETS Sec. 75.335(b)(3) states that the atmosphere in the sealed
area is considered inert when any of the following conditions occur:
(1) The oxygen concentration is less than 10.0 percent;
(2) The methane concentration is less than 3.0 percent; or
(3) The methane concentration is greater than 20.0 percent.
This ETS provision is consistent with MSHA guidance published in
the July 2006 PIB. The explosive range of methane is 5 to 15 percent
when the oxygen level is 12 percent or more (IC 9486, 2007 NIOSH Draft
Report). To allow for the inaccuracy of methane and oxygen detection
equipment and potential contamination of the samples, oxygen less than
10.0 percent, methane concentration less than 3.0 percent and methane
concentration greater than 20.0 percent were used to determine an inert
atmosphere.
ETS Sec. 75.335(b)(4) requires that when oxygen concentrations are
10.0 percent or greater and methane concentrations are from 3.0 percent
to 20.0 percent in a sealed area, the mine operator shall take two
additional gas samples at one hour intervals. If the two additional gas
samples are from 3.0 percent to 20.0 percent methane and oxygen is 10.0
percent or greater, then the mine operator shall initiate actions
required in ETS Sec. 75.335(b)(4)(i) or (ii). The ranges for methane
and oxygen in this paragraph include a margin of safety, account for
errors in instrumentation or sampling methods (NIOSH IC 9486), and
allow the mine operator to obtain confirming samples before
implementing the actions outlined in (b)(4)(i) and (b)(4)(ii). However,
because the atmosphere in the sealed area is critical to the safety of
miners, the ETS requires that samples be taken at one-hour intervals
under Sec. 75.335(b)(4).
Paragraphs (b)(4)(i) and (b)(4)(ii) of the ETS require the mine
operator to implement the action plan specified in the protocol or to
withdraw all persons from the affected area when the specified
concentrations are encountered. Historically, when methane levels
reached 4.5 percent in active areas of mines, miners were withdrawn
from the areas that were dangerous due to high concentrations of
methane. However, withdrawal of miners is not required if, under
paragraph (b)(4)(i), the operator chooses to implement the action plan
to address the actions to be taken by mine operators when the specified
concentrations in Sec. 75.335(b)(4) are reached; these concentrations
provide a margin of safety. However, the action plan must be approved
in the mine's ventilation plan and must provide protection to miners
equivalent to withdrawal under paragraph (b)(4)(ii). MSHA requests
comments on this approach and whether it provides adequate protection
for miners. Commenters are encouraged to submit specific language, with
supporting data for MSHA to consider for development of a final rule.
ETS Sec. 75.335(b)(5) establishes the elements that must be
addressed in a mine operator's sampling protocol and
[[Page 28804]]
actions to be taken when sampling results indicate that the atmosphere
behind the sealed area is not inert. Paragraph (b)(5)(i) requires that
the mine operator specify sampling procedures, including the type of
equipment and methods to be used by the mine operator for the sampling
program. MSHA believes most mine operators will use hand-held methane
and oxygen detection equipment that they currently have at the mine
site. Other operators may need to purchase detectors capable of
measuring high levels of methane. Although the mine operator may
collect samples in containers to be analyzed by a gas chromatograph,
the operator must specify in the protocol when the sample will be
analyzed and the procedures that will be followed when the sample
results indicate action levels are reached. The methods to be used
should include the physical connections to the sample pipes as well as
the length of time the detector or pump should be operated to collect
the sample. The length of time will be dependent on the length of the
sampling pipes.
ETS Sec. 75.335(b)(5)(ii) requires that the mine operator specify
in the sampling protocol the location of sampling points used for the
sealed area in a set of seals. The sampling points should be identified
on a mine map, or the operator should have a narrative description of
the location of the sampling points that can be readily identified on a
mine map.
ETS Sec. 75.335(b)(5)(iii) requires that the mine operator specify
procedures in the protocol to establish a baseline analysis of oxygen
and methane concentrations at each sampling point over a 14-day
sampling period. For existing seals, the mine operator must begin this
sampling upon the effective date of this rule. For newly constructed
seals, the mine operator must begin this sampling upon completion of
the seal construction.
The baseline shall be established after the atmosphere in the
sealed area is inert or the trend reaches equilibrium. These samples
would be taken by approved hand-held gas detectors or equipment that
collects samples in containers to be analyzed by gas chromatograph.
These samples need to be collected over a consecutive 14-day sampling
cycle to establish a baseline for a future sampling cycle at each
sampling point. Samples need only be taken when the seals are
outgassing during the baseline period to ensure samples are
representative of the larger area inby the seals. If the seals are not
outgassing during any of the days of sampling, the baseline sampling
period needs to be extended until 14 samples are taken. Once a baseline
is established, the seals need to be sampled at least weekly. MSHA is
requesting comments on this sampling approach. The agency is
particularly interested in comments concerning the establishment of a
baseline, including sampling only when a seal is outgassing and whether
it is appropriate to sample the atmosphere in sealed areas during
ingassing. MSHA also requests comments, information, and experiences
with sampling sealed areas, including data, analytical information,
establishment of equilibrium, and trends.
ETS Sec. 75.335(b)(5)(iv) establishes the frequency of sampling at
each seal or set of seals. Once a baseline is established, the seals
must be sampled at least weekly while the seals are outgassing. Weekly
examinations under existing Sec. 75.364 cannot exceed a 7-day
interval. Mine operators may conduct sampling required under this ETS
in conjunction with weekly examinations under existing Sec. 75.364.
Depending on the location and the results of sampling, MSHA may require
that seals or sets of seals be sampled at different sampling intervals.
Additionally, there may be circumstances where seals or sets of seals
within a single sealed area, have a different sampling frequency.
ETS Sec. 75.335(b)(5)(v) requires that the mine operator specify
size and conditions of the sealed area. Some mine-specific conditions
inby the sealed area may include the type of mining, the presence of
pillared areas, the average mining height, the occurrence of bottom
mining, any entry restrictions near the seals, the size of the sealed
area and the number of seals in each set of seals. This information is
important to determine the appropriate seal strength.
ETS Sec. 75.335(b)(5)(vi) requires that the protocol address an
atmospheric monitoring system (AMS) to monitor sealed areas, where
applicable. MSHA may approve use of an AMS to monitor methane and
oxygen levels and pressure differentials across the seals in lieu of a
person physically taking or collecting methane samples. The AMS
consists of sensors to monitor methane and oxygen levels in the sealed
area and the pressure differential across the seal.
ETS Sec. 75.335(b)(5)(vii) requires that the protocol include an
action plan addressing hazards presented and actions taken when gas
samples indicate oxygen concentrations of 10.0 percent or greater for
each of the following ranges of methane concentrations: (1) 3.0 percent
or greater but less than 4.5 percent; (2) 4.5 percent or greater but
less than 17.0 percent; and (3) 17.0 percent to 20 percent. MSHA
expects the action plan to address the risk to miners based on the
location of seals, the locations of escapeways, the size and nature of
the sealed area, potential impact of seal failure on the mine
ventilation system, and the exposure to miners to any potential seal
failures. MSHA may require additional sampling when methane ranges are
between 3.0 and up to 4.5 percent and from over 17.0 percent to 20
percent, as well as possible changes to the ventilation system, or the
addition of inert gas to the sealed area. A methane range between 4.5
and 17.0 percent and an oxygen level greater than 10 percent requires
the mine operator to follow the action plan set forth in the protocol
in the ventilation plan or to evacuate miners from the affected area of
the mine. If miners must be withdrawn, the only persons who may remain
in the affected area are those persons referred to in section 104(c) of
the Mine Act.
ETS Sec. 75.335(b)(6) requires that the certified person promptly
record each sample result from sealed areas, including the location of
sampling points, and oxygen and methane concentrations. The results of
oxygen and methane samples must be recorded as the percentage of oxygen
and methane measured by the certified person. Also, the ETS requires,
where applicable, that the certified person promptly record monitoring
results from AMS systems.
If sampling and monitoring results indicate the presence of a
hazardous condition to miners, the certified person must record the
hazardous condition found in accordance with existing Sec. 75.363
(Hazardous conditions; posting, correcting and recording). Also Sec.
75.335(b)(6) requires that hazardous conditions be corrected
immediately or the area must be posted. In addition, records of
hazardous conditions must be reviewed and countersigned by the mine
foreman, or equivalent mine official, by the end of the mine foreman's
or equivalent mine officials next regularly scheduled working shift.
ETS Sec. 75.335(b)(7) requires that the mine operator retain
sampling records at the mine for at least one year from the date of
sampling. A one year retention period permits the mine operator to
track trends or changes. The one year retention period is consistent
with existing Sec. Sec. 75.360 and 75.364.
c. Sec. 75.335(c) Welding
ETS Sec. 75.335(c) prohibits the use of open flames or arc
associated with welding, cutting, and soldering activities within 150
feet of a seal. MSHA intends to apply this
[[Page 28805]]
requirement to seals when their construction has been completed. The
use of an oxygen acetylene cutting torch to cut a metal strap at a seal
was the most likely ignition source in the Darby Mine No. 1 explosion
in 2006. Although the metal strap should have been removed before the
seal was constructed, the event underscores the importance of the
potential dangers when working near seals, and emphasizes the dangers
of using open flames near a seal. A methane enriched atmosphere can
leak through the seal or surrounding strata into the active area of the
mine. The methane may accumulate and form a methane layer outby the
seal. If ignited, a flame can propagate into the sealed area. The 150-
foot limit is consistent with an existing requirement in Sec.
75.1002(a)(1) that non-permissible equipment be excluded within 150
feet of pillar workings or longwall faces. In determining the 150-foot
distance, MSHA provides guidance in MSHA's Program Policy Manual
(Volume V-Coal Mines February 2003, Release V-33) which states that the
150-foot distance shall be measured by following the shortest distance
that air can travel (tight string distance) through crosscuts, entries
or other openings. MHSA does not believe that this requirement will
present significant practical or technical problems for the underground
coal mining industry. MSHA is requesting comments from the mining
community on the appropriateness of the ETS requirement regarding open
flames associated with welding, cutting and soldering activities within
150 feet of a seal and the feasibility of this requirement. MSHA
suggests that commenters provide specific rationale in support of their
position, and include alternatives, if applicable.
d. Sec. 75.335(d) Sampling Pipes
ETS Sec. 75.335(d) revises previous Sec. 75.335(b) and requires
each newly constructed seal to have at least two sampling pipes. One
sampling pipe must extend into the sealed area approximately 15 feet as
required by previous Sec. 75.335(b). This provision of the ETS is
based upon sampling procedures recommended in the 1979 MSHA study,
``Interpreting the State of a Mine Fire.'' The study shows that in
sampling situations involving fires behind sealed areas, sampling pipes
should extend at approximately 15 feet toward the fire. This distance
also applied to atmospheric sampling in sealed areas for non-fire
situations. The area directly inby a seal is more likely to be affected
by ingassing during normal barometric changes.
Under this provision, the second sampling pipe must extend into the
first connecting crosscut inby each seal and to the center of the first
connecting crosscut in the middle of the intersection. MSHA has
included this new provision in the ETS so that the operator can obtain
a representative sample of the sealed area. The Agency believes that
sampling points within the first connecting crosscut will provide a
more representative sample of the sealed area because this atmosphere
is less likely to be affected by ingassing. The District Manager may
require more than two sampling locations in the ventilation plan under
Sec. 75.335(b)(1).
ETS Sec. 75.335(d) requires that each sampling pipe be equipped
with a shut-off valve and an appropriate fitting for taking atmospheric
samples behind the seals. A tapered fitting, for example, may be
connected at the tip of the sampling pipe to easily accommodate a
flexible tube attached to a gas analyzer.
The ETS allows for other types of sampling methods that may be used
to monitor sealed atmospheres. ETS Sec. 75.335(b) allows a mine
operator to use an atmospheric (gas) monitoring system when
appropriate. Although MSHA no longer requires that sampling pipes be
installed with the sampling end of the pipe to be about 12 inches from
the roof and in the centerline of the entry, the most appropriate
placement of the sampling end of the pipe should be about 12 inches
from the roof. The ETS affords flexibility to mine operators for the
placement of the sampling end to allow more accurate sampling
strategies to better protect miners. Therefore, the ETS requires that
the location of sampling points be specified in the protocol provided
under ETS Sec. 75.335(b)(5). MSHA requests comments regarding the
appropriate number and location of sampling pipes for a final rule.
e. Sec. 75.335(e) Water Drainage Systems
ETS Sec. 75.335(e) requires that a corrosion-resistant, water
drainage system be installed in the seal at the lowest elevation within
the set of seals. Water accumulations can affect the integrity of seals
since they are not designed to impound water. Previous Sec.
75.335(c)(2) required each water drainage pipe to have a water trap
outby the seal. MSHA required the water trap to prevent the exchange of
air through the seal and propagation of an explosion. New seal designs
under the ETS, however, must meet performance requirements for a
drainage system which prevents the exchange of air and the accumulation
and impoundment of mine water inby the seals. The ETS also allows for
use of new and innovative designs. MSHA has determined that the ETS
provision enhances the level of protection afforded under the previous
standard. ETS Sec. 75.336(a)(1)(i) requires that drainage system
designs be approved by MSHA, and ETS Sec. 75.336(b)(3)(iii)(I)
requires estimation of the volume of water flow in the ventilation
plan. Depending on the size and mine floor elevations of the sealed
area, it may be necessary for more than one seal in a set of seals to
contain a water drainage pipe. These provisions provide flexibility and
additional oversight by MSHA to help ensure safe and effective water
drainage systems to protect miners from seal failure due to water
impoundment. The ETS prohibits seals from impounding water.
MSHA requests comments from the mining community on the ETS
requirement for water drainage systems for seals, including effective
alternatives for a final rule.
2. Sec. 75.336 Seal Design Applications and Installation Approval
The ETS requires that seal design applications and installation
procedures be approved by MSHA prior to construction. The ETS approval
requirements for seals are derived from previous Sec. 75.335(a)(2),
the July 2006 PIB, and Procedure Instruction Letter (PIL) No. I-06-V-
09, ``Procedures for Approval of Alternative Seals,'' issued on August
21, 2006 (August 2006 PIL) and are consistent with existing
requirements for approving coal mine impoundments in Sec. 77.216-2.
Paragraph (a) requires that seal design applications be submitted to
MSHA's Office of Technical Support for approval. Seal design
applications must conform to the provisions provided in paragraph
(a)(1) or (a)(2) which address seal design and installation approval.
Once a seal design is approved by MSHA, a mine operator may use the
design in accordance with new provisions in paragraph (b) of this
section and the requirements of existing ventilation standards in
Sec. Sec. 75.370, 75.371, and 75.372, which address the submission and
approval of the ventilation plan.
Previous Sec. Sec. 75.335(a), (b), and (c) that address design
parameters of seals are transferred to ETS Sec. Sec. 75.336 (a) and
(b) and are revised. These previous provisions required mine operators
to either use a seal constructed of solid concrete blocks or seals
constructed of alternative methods and materials if approved in the
mine's ventilation plan. Under the new provisions, a manufacturer or
mine operator may submit an application for approval
[[Page 28806]]
which can include any seal design. Seal designs specified in previous
Sec. 75.335 may be submitted to MSHA for approval, provided the
proposed design meets the strength requirements of ETS Sec. 75.335(a).
The provisions of ETS Sec. 75.336(a) are derived from the July 2006
PIB that established criteria to guide the District Managers' approval
of the use of alternative seals in ventilation plans. These provisions
are also derived from the August 2006 PIL that established uniform
procedures for application of MSHA regulations related to review and
approval of ventilation plans, which include alternative seals
constructed in underground coal mines after July 19, 2006. Installation
of seals is required to be approved by the District Manager in the
ventilation plan in accordance with ETS Sec. 75.336(b).
a. Sec. 75.336(a)(1) Engineering Design Applications
ETS Sec. 75.336(a)(1), which is derived from the August 2006 PIL,
sets forth specific requirements that an engineering design application
must include. The requirements in paragraphs (a)(1)(i) through (iii)
are new and are based on sound engineering principles. They require
that a seal design application shall: (1) Address design calculations
and analyses, (2) include certification by a professional engineer, and
(3) include a Seal Design Table. The documentation required under this
paragraph includes design calculations, drawings, and specifications.
Design calculations are required, since they provide the technical
basis for developing drawings and specifications and serve as the
record of the engineering design. Drawings and specifications provide
detailed information necessary to construct seals, technical
requirements for a seal, and important information and guidance to be
followed during seal construction.
These ETS requirements are consistent with existing approval
requirements for various mining-related products under subchapter B--
Testing, Evaluation, and Approval of Mining Products for permissibility
and for approval of impoundment designs under existing Sec. 77.216.
Existing approval regulations require applicants to submit substantial
engineering documentation as the basis for approval. The engineering
documentation provides MSHA with evidence that the design meets
accepted engineering practices and principles.
ETS Sec. 75.336(a)(1)(i) requires each engineering design
application to address essential design parameters. This information is
required for MSHA to make a thorough assessment of the design
application to ensure that the seal design will reliably withstand a
specific overpressure, and to verify that the seal design is certified
according to ETS Sec. 75.336(a)(1)(ii). MSHA will review the
application for evidence that each of these design parameters is
sufficiently addressed.
The design application should show the placement of gas sampling
pipes required under Sec. 75.335(b). Also, the application must
address a water drainage system. The drainage system must be corrosion-
resistant and should not be subject to detrimental environmental
conditions. The dimensions, material type, and components of the water
drainage system should be specified. The application should show how
the water drainage system will prevent both the exchange of air and the
propagation of an explosion through the water drainage system. Also,
the application should show how the water drainage system will be able
to withstand the applicable overpressure in ETS Sec. 75.335(a).
The design application must address air leakage and should specify
the method and materials used to minimize air leakage along the
perimeter of each seal and through any construction joints or cracks
that could develop. Consistent with previous Sec. 75.335(a)(iv) that
required that a sealant material should have a flame-spread index of 25
or less, the mine operator must address the flame-spread index. The
flame spread index is established through recognized laboratory testing
such as that designated by ASTM E162-07, ``Surface Flammability of
Materials Using a Radiant Heat Energy Source'' or equivalent.
The design application must include appropriate information to
address fire resistance, such as methods and materials used to provide
at least one-hour fire resistance. The fire resistance is established
through recognized laboratory testing. The seal material should not
fail or allow transfer of sufficient heat while being subjected to a
fire test incorporating an ASTM E-119-07 time/temperature heat input,
or equivalent, for one hour.
A pressure-time curve provides the necessary loading criterion for
a seal design and must be provided in the seal design application. The
pressure-time curve provides the reflected overpressure and constant-
volume pressure plotted as a function of a specific time period.
Pressure-time curves for the 50-psi and 120-psi seal strength
requirements of ETS Sec. 75.335(a) are provided in the 2007 NIOSH
Draft Report. Alternative pressure-time curves may be used for designs
provided the pressure-time curves are submitted to MSHA's Office of
Technical Support for approval.
The applicant must document the entry dimensions for which the seal
design is applicable and the engineering design and analysis. MSHA
expects the design documentation, the design assumptions, references of
design standards and guidance, material properties and relevant test
data, presumptive geotechnical properties and information, geotechnical
test data used to substantiate presumed geotechnical properties, data
to address the long-term durability of seal materials, loading
criteria, design calculations, and the identification of computer
software used and the computer input and output files with the critical
design values indicated. The design should also address the factors
used to account for the variability in material properties, geologic
conditions, and the quality of construction. For example, the applicant
must show that an appropriate approach was used to derive the
geotechnical and material design values. The design should also show
the methodology and the procedures used to evaluate all potential
failure modes of the seal and strata. MSHA considers design standards
and guidance documents as appropriate references, such as Army TM 5-
1300, ``Structures to Resist the Effects of Accidental Explosions,''
American Concrete Institute ACI 318-05, ``Building Code Requirements
for Structural Concrete and Commentary,'' and American Concrete
Institute ACI 440.2R-02, ``Design and Construction of Externally Bonded
FRP Systems for Strengthening Concrete Structures.''
Specifications must be provided in the seal design application to
define the performance requirements for construction materials and
equipment used. Test methods and reference to industry standards for
materials (e.g., American Society for Testing and Materials) that will
be used in seal construction must also be included in the application.
For construction materials whose properties and performance are not
well-researched or well-documented, the applicant would be required to
provide data substantiating long-term durability and strength.
Applications must provide construction specifications adequately
addressing the preparation of the site for seal construction. For
example, construction specifications must include rock and coal removal
requirements for the foundation. Specifications for foundations must
[[Page 28807]]
address both the horizontal and vertical surfaces of the mine opening.
Keys formed in rock and coal to increase the lateral restraint must be
excavated with equipment that minimizes fracturing and breakout. The
applicant must also specify the necessary actions to be taken to
prevent water accumulation in the seal construction area since water
accumulation could affect material strength. Necessary storage
conditions for construction materials, such as moisture, heat, or shelf
life should be specified. Construction specifications should also
address formwork when a seal construction involves cast-in-place and
pneumatically-applied materials.
The application must list provisions that specify quality control
procedures for construction and include requirements for material
sampling and testing. Material testing should be conducted by personnel
certified by professional organizations such as the American Concrete
Institute and by Nationally-Recognized Testing Laboratories to ensure
proper quality control testing.
The seal design should establish the maximum allowable convergence
a seal may undergo without affecting the structural integrity of the
seal. The design should also address other physical limitations for a
seal, such as the time required following construction to achieve the
specified material strength. For example, the time required for an
explosive atmosphere to develop in a sealed area must exceed the time
required for the seal construction material to achieve its specified
strength. The specified strength of a material must take into account
variability in strength of the material. The required material strength
ensures that the installed material strength of the seal exceeds the
specified design strength.
The professional engineer designated in ETS Sec. 75.336(a)(1)(ii)
is responsible for the preparation, signing, dating, sealing, and
issuing of engineering documents for the design of a seal. Engineering
decisions and actions that must be made by and must be the
responsibility of the professional engineer are:
1. The selection or development of design standards or methods, and
materials to be used in seal construction;
2. Development and preparation of the structural analyses and
design computations, drawings, and specifications;
3. The selection or development of techniques or methods of testing
to be used in evaluating materials used either during seal construction
or following completion of seal construction; and
4. The development of construction procedures.
ETS Sec. 75.336(a)(1)(iii) requires that a Seal Design Table that
discusses characteristics related to mine-specific construction be
included in the application. These characteristics include the maximum
entry width and height for which the specific design is applicable,
specified strength of the seal material, thickness of the seal, and the
reinforcement and foundation anchorage requirements for the seal. The
mine operator may provide additional information in the seal design
application.
Example Concrete Seal Design Table
----------------------------------------------------------------------------------------------------------------
Specified unconfined
Entry dimensions (ft) Thickness (ft-in) compressive strength Reinforcement Foundation
(psi) anchorage
----------------------------------------------------------------------------------------------------------------
..................... ..................... ..................... ....................
----------------------------------------------------------------------------------------------------------------
b. Sec. 75.336(a)(2) Full-Scale Explosion Test Application
ETS Sec. 75.336(a)(2) provides requirements for seal applications
that are based on full-scale explosion testing. ETS Sec.
75.336(a)(2)(i) requires that explosion tests be certified by a
professional engineer knowledgeable in structural engineering that
full-scale tests were conducted in accordance with current, prudent
engineering practices and the results are applicable to an underground
coal mine. Current, prudent engineering practices should include the
preparation, signing, dating, certifying and issuing of engineering
documents for the design of a seal. The decisions and actions that are
the responsibility of the professional engineer are the same as stated
above.
ETS Sec. 75.336(a)(2)(ii) requires that the application include
technical information related to the methods and materials used during
a successful full-scale explosion test. The testing should include, at
a minimum, the following blast loadings: (1) The reflected overpressure
due to the blast wave of a methane explosion, and (2) the constant-
volume pressure due to the exothermic reaction of the combustion of
methane. The overpressures stated in ETS Sec. 75.335(a)(1) serve as
the minimum peak reflected overpressures that a seal should be capable
of withstanding. Ideally, the seal should be tested to its predicted
ultimate strength to determine the actual strength of the seal. For
example, seals should be tested with the face perpendicular to the
direction of a blast wave and subjected to a reflected overpressure,
rather than a side-on overpressure. The testing program must address
projectile impact on the seals.
ETS Sec. 75.336(a)(2)(ii) requires the applicant to provide
technical information related to the methods and material used to
construct and test the seals. The properties and laboratory test data
of the materials are required. The laboratory test data should be
provided by personnel certified by professional organizations such as
the American Concrete Institute and by a Nationally-Recognized Testing
Laboratory to ensure proper quality control testing. MSHA intends to
substantiate the design values used in the analysis and the full-scale
testing of the seals.
ETS Sec. 75.336(a)(2)(iii) requires that the application include
proper documentation. Proper documentation includes engineering
analyses, construction drawings and specifications, and data that
address seal material, fire resistance and flame-spread index. The
applicant must establish the materials and materials properties
required for adequate seal construction. Construction documentation is
required to ensure that the seals are properly built and reliable, to
address air leakage, and to verify that the material properties of the
seal will meet the specified strength criteria.
ETS Sec. 75.336(a)(2)(iv) requires the application to include an
engineering analysis addressing differences between actual full-scale
test support conditions and the range of support conditions that could
be encountered in an underground coal mine. MSHA recognizes that the
test site may have different support conditions than an underground
coal mine. This information must ensure that a tested
[[Page 28808]]
seal design will reliably function as designed in an underground coal
mine.
ETS Sec. 75.336(a)(2)(v) requires a Seal Design Table be included
in the application that discusses characteristics related to mine
specific seal construction. These characteristics include the maximum
entry width and height for which the specific design is applicable,
specified strength of the seal material, thickness of the seal and the
reinforcement and anchorage requirements for the seal. Additional
information may be provided at the discretion of the designer.
----------------------------------------------------------------------------------------------------------------
Specified unconfined
Entry dimensions Thickness (ft-in) compressive strength Reinforcement Foundation anchorage
(ft) (psi)
----------------------------------------------------------------------------------------------------------------
..................... ..................... ..................... ....................
----------------------------------------------------------------------------------------------------------------
c. Sec. 75.336(a)(3)
ETS Sec. 75.336(a)(3) is consistent with existing Sec.
77.216(2)(b) and Approval Policy 1009, and specifies that MSHA will
notify the applicant if additional information or testing is required.
The applicant must provide this information, arrange for any additional
or repeat tests related to this additional information, and notify the
Agency of the location, date, and time of such tests.
d. Sec. 75.336(a)(4)
The applicant, under ETS Sec. 75.336(a)(4), will be notified by
MSHA in writing, whether the design is approved or denied. If the
design is not approved, MSHA will specify, again in writing, the
deficiencies of the application, or necessary revisions for approval.
This provision is consistent with existing Sec. 77.216-2 and Approval
Policy 1009.
e. Sec. 75.336(a)(5)
ETS Sec. 75.336(a)(5) is consistent with existing Sec. 77 .216-3
and requires the approval holder to promptly contact MSHA's Office of
Technical Support, in writing, of all deficiencies, such as design or
material flaws, when they become aware. MSHA's intent is that
``promptly'' means the approval holders are expected to contact MSHA as
soon as they have knowledge that a deficiency exists.
f. Sec. 75.336(b) Mine Specific Application; Seal Design Approval in
the Ventilation Plan
The ETS requires the mine operator to use an approved seal design,
provided the District Manager approves installation of the design in
the ventilation plan. The requirements in this section are consistent
with Procedure Instruction Letter No. I06-V-9 (August 2006) that
established uniform procedures for application to MSHA for approval of
alternative seals constructed after July 19, 2006.
ETS Sec. 75.336(b) is new and requires that mine operators use an
MSHA-approved seal design. The mine ventilation plan that addresses the
installation of seals must be approved by the District Manager prior to
the mine operator initiating seal construction in the mine. The Darby
and Sago mine explosions revealed problems with seal construction.
MSHA's accident investigation report into both explosions states that
the seals were constructed without mortar between the joints. MSHA
determined that overpressure was a problem in both the Sago and Darby
accidents. Adequate seals are crucial to contain explosions and prevent
potentially explosive or toxic gasses from migrating into the active
working areas of underground coal mines. MSHA is requiring that seal
installation be approved in the ventilation plan to help ensure that
seals are appropriately installed to effectively protect miners.
Under ETS Sec. 75.336(b), the mine operator must use an approved
seal design provided the installation is approved in the ventilation
plan. These design documents will serve as historical references. Seal
design applications must provide information that the seal will
withstand the appropriate overpressure from an explosion in accordance
with current, prudent engineering practices, design codes and
guidelines, and the seal strength requirements of ETS Sec. 75.335(a).
ETS Sec. 75.336(b)(1) requires the mine operator to retain a copy
of the seal design approval information for as long as the seal is
needed to serve the purpose for which it was built. MSHA intends to
review mine operators' seal design approvals at the mine site to
evaluate and address construction and other installation-related
issues.
ETS Sec. 75.336(b)(2) requires the mine operator to designate a
professional engineer to conduct or have oversight of seal
installation. The professional engineer is required to certify that the
site-specific seal design complies with the provisions of paragraph(a)
of this section. The professional engineer will help ensure that proper
seal design implementation and related analyses are performed by
qualified personnel and ensure seals are constructed according to the
drawings and specifications. A copy of the certification must be
submitted to the District Manager with the information provided in ETS
Sec. 75.336(b)(3). The mine operator must keep a copy of the
certification for as long as the seal is needed to serve the purpose
for which it was built.
ETS Sec. 75.336(b)(3) lists specific information that a mine
operator must address in the ventilation plan. This information will be
used by the District Manager to evaluate a seal installation and
determine whether the seal design is appropriate for a particular site.
Paragraph (b)(3)(i) requires that mine operators include the MSHA
Technical Support Approval Number of the seal design. Paragraph
(b)(3)(ii) requires a mine map certified by a professional engineer
showing the proposed seal location and surrounding areas to be
submitted.
ETS Sec. 75.336(b)(3)(iii) requires specific information about the
mine site. This information may be included on the mine map of the area
to be sealed. Paragraph (b)(3)(iii)(A) requires that the type of seal
be included in the ventilation plan. The type of seal must be
identified by the approval number provided in (b)(3)(i) of this
paragraph.
ETS Sec. 75.336(b)(3)(iii)(B) requires mine operators to include
safety precautions to be taken before seals achieve their specified
strength. Safety precautions could include withdrawing miners a safe
distance from the seal installation site or actively inerting the
sealed area.
ETS Sec. 75.336(b)(3)(iii)(C) requires that the mine operator
include methods to address site-specific conditions that may affect the
strength and applicability of a seal. These conditions could include:
the mine opening dimensions and an estimate of dimension increases due
to site preparation, such as the removal of weak roof, floor strata or
friable coal; consideration of the local geology and mine conditions of
the seal installation location; and a description of the ground
conditions, which may include anchorage pull-test information. Other
factors such as variability in material properties, geotechnical
[[Page 28809]]
properties, geologic conditions, and the quality of construction should
be considered to ensure that a seal can reliably withstand the
overpressures. Adverse ground conditions, such as convergence, may be
unsuitable for certain types of seals. These conditions should be
addressed and resolved by the professional engineer.
ETS Sec. 75.336(b)(3)(iii)(D) requires that the mine operator
specify construction techniques for each type of seal. This could
include equipment, procedures, materials and general mine safety
information. This information is required to help ensure that the seal
is properly constructed.
ETS Sec. 75.336(b)(3)(iii)(E) requires the mine operator to
address seal construction site preparation which should include
localized mine water drainage and foundation preparation as required in
each seal design. The foundation refers to the horizontal and vertical
surfaces of the mine opening. Keys or hitches formed in rock and coal
to increase the lateral restraint should be excavated with equipment
that minimizes the fracturing and breakout of strata. Strata with open
joints should be addressed.
ETS Sec. 75.336(b)(3)(iii)(F) requires the mine operator to
include the sequence of seal installations. Ventilation controls should
be managed during seal construction until the final seals are
installed.
ETS Sec. 75.336(b)(3)(iii)(G) requires the mine operator to
provide the projected completion date of each set of seals. Changes in
ventilation controls may be necessary as seal construction progresses
and may occur on a daily basis. MSHA intends for seals to be installed
in a timely manner.
ETS Sec. 75.336(b)(3)(iii)(H) requires the mine operator to
specify supplemental roof support to be installed inby and outby each
seal. Supplemental support provides long-term stability for each seal,
and it is important that the Agency know the type of support used in
the sealed area. The competency of the strata surrounding the seal is
critical to its long-term stability.
ETS Sec. 75.336(b)(3)(iii)(I) requires the mine operator to
provide an estimation of the water flow and the dimensions of the water
drainage system. This information will be used by MSHA to evaluate
whether the water drainage system is appropriate since seals must not
impound water.
ETS Sec. 75.336(b)(3)(iii)(J) requires the mine operator to
specify the methods used to ventilate the entries outby the seals after
completion. Ventilation is necessary to control methane which outgasses
from the sealed area. Information about the ventilation methods will
help MSHA assess the adequacy of the ventilation plan.
ETS Sec. 75.336(b)(3)(iii)(K) requires the mine operator to
specify methods and materials used to maintain each type of seal. Mine
operators should include information to address minor repair of cracks,
spalls, and small air leaks through and about the perimeter of each
seal to control leakage. Roof deterioration, roof falls, and sloughing
of the coal pillars may adversely affect the overall strength of a seal
by compromising the structural integrity of the supporting strata.
ETS Sec. 75.336(b)(3)(iii)(L) requires the mine operator to
specify methods to address shafts and boreholes within the sealed area.
The mine operator should specify how and when each borehole will be
plugged and each shaft will be filled during the sealing process.
ETS Sec. 75.336(b)(3)(iii)(M) requires the mine operator to
provide any additional information requested by the MSHA District
Manager for inclusion in the ventilation plan. This provision will
ensure that any new developments in technology or any problems related
to site-specific conditions in sealing may be addressed by the mine
operator through the ventilation plan.
MSHA requests comments on the appropriateness of the ventilation
plan contents and whether additional information should be included.
Commenters should submit information in support of their positions,
including data related to projected cost and technological feasibility.
3. Sec. 75.337 Construction and Repair of Seals
This ETS includes new provision Sec. 75.337 addressing
requirements for: preparation of the area to be sealed; supervision of
seal construction and repair; certification that the seal was built in
accordance with the provisions in ETS Sec. 75.336(b); notification to
MSHA concerning construction schedules; and training miners and senior
mine management officials in the construction and repair of seals.
Repairs addressed by this section are limited to non-structural
repairs. The scope of these repairs is related to general maintenance
and includes: Excessive air leakage through and around seals; repair of
minor cracks; spalling of seal coating; water drainage systems; and
sampling pipes. This section of the ETS is based on MSHA experience
with mine ventilation plans under existing Sec. Sec. 75.334, 75.370,
and 75.371, and regarding worked-out areas and areas where pillars are
being recovered. MSHA believes these ETS provisions are necessary to
adequately protect miners' health and safety.
a. Sec. 75.337(a) Site Preparation
ETS Sec. 75.337(a) requires removal of insulated cables from the
area to be sealed and removal of metallic objects through or across
seals. Paragraph (a)(1) requires removal of all insulated cables,
including hanging, buried, and cables within conduit, from the sealed
area before seals are built. This requirement is included in the ETS
because a spark could be developed if a length of insulated cable were
inductively coupled to an electromagnetic pulse, such as those
generated by lightning strikes. These sparks can ignite an explosive
methane/air mixture. After the SAGO explosion, MSHA contracted with
Sandia Corporation, the operator of Sandia National Laboratories
(Sandia), to perform modeling and testing to determine if it were
possible for lightning to cause electrical energy to enter the Sago
Mine and cause an explosion. Sandia has preliminarily determined that a
lightning strike could create enough energy in the sealed area to
ignite methane.
Typically, as mine operators complete mining activities in an area,
they recover the more valuable cables and may only leave behind damaged
or deteriorated cables. MSHA anticipates that the removal of abandoned
cables will not be a significant burden for mine operators and would
not adversely affect future mining activities. This requirement would
improve miners' safety because removal of cables reduces the hazard of
an explosion caused by an electrical discharge.
MSHA believes that removal of insulated cables and metallic objects
through or across seals is feasible and will not involve significant
technical or practical problems. MSHA solicits comments on these
measures.
ETS Sec. 75.337(a)(2) requires metallic objects that pass through
or across a seal to be removed. Gas sampling pipes and water drainage
systems required by ETS Sec. 75.335(d) and (e), and form ties approved
in the seal design provided by ETS Sec. 75.336 are allowed in the
sealed area.
Metallic material can provide a conduit for electrical current to
enter the sealed area and ignite methane/air mixtures. It is necessary
to limit the use of conductors that may pass around or across seals.
Screen, straps, rails, channels, and water pipes are typical metallic
materials that are required to be removed under the ETS. Removal of
metallic objects through or across seals before they are built will
reduce the
[[Page 28810]]
hazard of methane explosions and improve miner safety.
b. Sec. 75.337(b) Supervision of Construction and Repair of Seals
ETS Sec. 75.337(b) requires a certified person designated by the
mine operator to directly supervise the seal construction and repair
process and make appropriate examinations. After the Sago Mine and
Darby No. 1 Mine explosions, MSHA inspected seals in underground coal
mines across the country. The Agency has determined that some seals
were not built correctly. This new provision requires that seal
construction for all seals built after May 22, 2007 be directly
supervised by a certified person. Existing Sec. 75.100 defines
certified person and requires that person to obtain certification from
the Secretary of Labor or the State in which the coal mine is located.
A certified person shall directly supervise the construction of each
seal throughout the construction or repair process. This new provision
will assure that all activities related to seal construction, repair,
and examination are performed safely and in accordance with appropriate
requirements.
ETS Sec. 75.337(b)(1) requires a certified person to examine each
seal construction or repair site prior to beginning seal construction
or repair to ensure that the site conditions are in accordance with the
approved ventilation plan.
ETS Sec. 75.337(b)(2) requires a certified person to observe the
construction or repair process during each shift that construction or
repair take place. This provision will help ensure construction or
repairs of seals conform to the approved seal design and site specific
information provided under Sec. 75.336(b).
ETS Sec. 75.337(b)(3) requires a certified person to perform an
examination of each seal or repair to verify that the seal or repair is
complete. The District Manager may require that each examination
include an assessment of any supplemental roof support, ventilation of
the seals, sampling pipes and appropriate fittings, and the water
drainage system as provided in the ventilation plan under ETS Sec.
75.336(b).
ETS Sec. 75.337(b)(4) requires the certified person certify each
seal construction or repair by initialing the date and time of their
examination to verify that the required examinations were made.
ETS Sec. 75.337(b)(5) requires a record be made in a book or a log
provided for that purpose to affirm that the examinations were
conducted. The record shall describe any deficiencies in site
preparation, such as construction, repairs, seal completion, and
hazardous conditions and any corrections made. The record must be made
by the certified person conducting the examination when the examiner
arrives on the surface at the end of the shift. The record shall be
countersigned by the mine foreman or equivalent mine official. Records
of the deficiencies and the corrective actions provide valuable safety
information about seal conditions and sealed areas in the mine and the
effectiveness of corrective measures.
The recordkeeping requirement for examination of seals would allow
MSHA to determine if examinations have been conducted, if results are
valid, and that deficiencies in site preparation, construction,
repairs, and seal completion found were corrected. By requiring that a
record be countersigned, MSHA expects that the mine foreman or
equivalent mine official must review the record before countersigning.
This provision makes certain that a mine foreman or equivalent mine
official is responsible for oversight of seal installation. The
countersignature shall be made by the end of the mine foreman's or
equivalent mine official's next regularly scheduled working shift.
The records of examinations required under ETS Sec. 75.337(b)(5)
shall be kept at the mine for one year. ETS Sec. 75.338 sets out
additional seal recordkeeping duration requirements.
c. Sec. 75.337(c) Certification of Construction by Senior Mine
Management
ETS Sec. 75.337(c) requires that upon completion of construction
of each seal, a senior mine management official, such as a mine manager
or superintendent, certify that the construction, installation, and
materials used were in accordance with the approved mine ventilation
plan. This requirement assures that a senior mine management official
takes responsibility for making sure that seals are constructed in
accordance with the provisions under ETS Sec. 75.336(b).
d. Sec. 75.337(d) Notification to MSHA
ETS Sec. 75.337(d)(1) requires the mine operator to notify the
local MSHA field office between two and fourteen days prior to
commencement of seal construction. This requirement provides MSHA the
opportunity to observe seal construction. This is particularly critical
when a mine operator is installing a new seal design or the mine
liberates large amounts of methane.
ETS Sec. 75.337(d)(2) requires the mine operator to notify the
MSHA District Manager, in writing, within 5 days of completion of each
set of approved seals. This provision allows the District Manager to be
informed when all construction is completed. This is a critical time
period during the construction of seals. It involves the time period
during which seals are achieving full strength and the atmosphere inby
the seals may be transitioning into or through a potentially explosive
methane/air mixture. MSHA may decide to inspect the newly sealed area,
or sample the atmosphere.
ETS Sec. 75.337(d)(3) requires the mine operator to submit to the
MSHA District Manager quality control test results required in ETS
Sec. 75.336. Material test results shall be sent to MSHA and must
include all seal testing and tests of seal construction materials.
e. Sec. 75.337(e) Training
Failure of a seal may result in significant injury, loss of life
and/or significant economic loss. Based on recent explosion
investigations, MSHA learned that numerous persons involved in
constructing seals that failed were not adequately trained. As a
result, installation, construction, and repair tasks and the level of
quality control exercised during these activities are critical to
preventing seal failures and protecting miners.
Under ETS Sec. 75.337(e), the mine operator is responsible for
providing training to miners constructing or repairing seals, certified
persons supervising seal construction, repair, and examinations
described in (b)(1) of this section, and senior mine management
officials described in paragraph (c) of this section.
The training shall address materials and procedures required in the
approved seal design in the mine's ventilation plan. For example,
material training could include how to construct reinforced concrete,
masonry block, gunite, and cementitious foam seals. Additionally,
training shall include procedures in tasks such as hitching, evacuating
weak materials, supporting and stabilizing roofs, and installing
sampling pipes and water drainage systems.
Training under this paragraph is also required for persons
repairing seals. In addition to the training required for constructing
seals, further training may be necessary for repairing a damaged seal.
This training could include tasks such as patching small cracks,
sealing leaks, and maintaining water drainage systems.
MSHA recognizes that the amount of time required for training in
constructing or repairing seals will vary.
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For this reason, MSHA is not proposing a minimum amount of time for the
training. MSHA expects mine operators to adjust the time for this
training based on the complexity of the seal design in the ventilation
plan, construction or repair procedures, materials used, and existing
knowledge and skill levels of persons receiving the training. Also,
changes in the approved seal design or approved ventilation plan will
require retraining.
This paragraph also requires mine operators to certify the date
that training was provided. Operators are required to retain these
certifications for one year from the time training was conducted. This
provision is similar to other certification requirements in Part 75
where the operator certifies by signature and date that training was
provided.
MSHA requests comments on the provisions provided in this section.
In particular, MSHA requests comments concerning the scope and possible
alternatives to the requirements related to site preparation,
examinations, and notification provisions.
4. Sec. 75.338 Seals Records
ETS Sec. 75.338(a) sets out the recordkeeping duration required
for records created under ETS Sec. Sec. 75.335, 75.336, and 75.337.
For the convenience of the mining community, these requirements are
listed in the table entitled ``Table Sec. 75.338(a) Seal Recordkeeping
Requirements.'' The table lists the record which must be kept, the
section requiring the record, and the required retention time.
Table to Sec. 75.338(a). Seal Recordkeeping Requirements
------------------------------------------------------------------------
Record Section reference Retention time
------------------------------------------------------------------------
(1) Protocol to monitor 75.335(b)............. Same as
methane and oxygen and ventilation
maintain an inert atmosphere. plan
requirements.
(2) Training of certified 75.335(b)(2).......... 1 year.
persons.
(3) Gas sampling records...... 75.335(b)(6).......... 1 year.
(4) Approved seal design...... 75.336(b)(1).......... As long as the
seal is needed
to serve the
purpose for
which it is
built.
(5) Certification of 75.336(b)(2).......... As long as the
provisions of approved seal seal is needed
design is addressed. to serve the
purpose for
which it is
built.
(6) Record of examinations.... 75.337(b)(5).......... 1 year.
(7) Seal construction 75.337(c)............. As long as the
certification. seal is needed
to serve the
purpose for
which it is
built.
(8) Certification of training. 75.337(e)............. 1 year.
------------------------------------------------------------------------
ETS Sec. 75.338(b) applies to seal records required to be kept
under the ETS, except for the certification required under ETS Sec.
75.337(b)(4) which must be retained at the seal site. Operators must
retain records at the mine site. The mine operator may retain records
in a computer system elsewhere, provided they are immediately
accessible from the mine site by electronic transmission. Records must
be secure and not subject to alteration.
ETS Sec. 75.338(c) requires that the operator allow access to any
record to an authorized representative of the Secretary of Labor, the
Secretary of Health and Human Services, the authorized representative
of miners, or other interested parties, upon request. Mine operators
are to promptly provide access to any record listed in the table in
paragraph (a) of this section. MSHA expects that an operator show due
diligence in providing access to required records. Whenever an operator
ceases to do business, the operator will be required to transfer all
records required to be maintained by this part to any successor
operator.
5. Conforming Changes to Other Sections in Part 75
Existing paragraph (ff) of Sec. 75.371 requires the mine operator
to provide a description of methods and materials to be used to seal
worked out areas when they are different from those specified in
paragraph (a)(1) of Sec. 75.335. The provisions in existing paragraph
(a) of Sec. 75.335 are revised and moved to paragraph (b) of Sec.
75.335 and paragraph (b)(3) of Sec. 75.336. Therefore, paragraph (ff)
is revised to reference sampling requirements provided by paragraph (b)
of Sec. 75.335 and ventilation plan contents requirements provided by
paragraph (b)(3) of Sec. 75.336.
V. Executive Order 12866
Executive Order (E.O.) 12866 (58 FR 51735) as amended by E.O. 13258
(Amending Executive Order 12866 on Regulatory Planning and Review (67
FR 9385)) requires regulatory agencies to assess both the costs and
benefits of regulations. To comply with Executive Order 12866, MSHA has
prepared a Regulatory Economic Analysis (REA) for the ETS. The REA
contains supporting data and explanation for the summary materials
presented in sections V-IX of this preamble, including the covered
mining industry, costs and benefits, feasibility, small business
impact, and paperwork. The REA is located on MSHA's Web site at http://www.msha.gov/regsinfo.htm.
A copy of the REA can be obtained from
MSHA's Office of Standards, Regulations and Variances. MSHA requests
comments on all the estimates of costs and benefits presented in this
ETS and in the REA.
MSHA has determined that the ETS would not have an annual effect of
$100 million or more on the economy and, therefore, it is not an
economically ``significant regulatory action'' pursuant to Sec. 2(f) of
E.O. 12866.
A. Population-at-Risk
The ETS applies to all underground coal mines in the United States.
Based on preliminary MSHA data, there were 670 underground coal mines,
employing 42,667 miners, operating in the U.S. in 2006. Of these, 372
underground coal mines use seals. These 372 mines employ 33,684 miners,
of which 30,095 work underground.
B. Benefits
To provide a preliminary quantitative estimate of benefits, MSHA
analyzed the explosions in sealed areas that have taken place since
1993, and especially studied the two accidents in 2006 where the seals
failed and fatalities occurred: the Sago mine explosion, where 12
miners died, and the Darby No. 1 mine explosion, where 5 miners died.
It is reasonable to assume that if the ETS had been in effect, all 17
of these miners' lives might have been saved. Fourteen of these lives
might have been saved by the 2006 ETS and final rule on emergency mine
evacuation. However, three of the miners that perished in the Sago and
Darby accidents died
[[Page 28812]]
immediately from the explosion impact. They could not have been saved
by the emergency mine evacuation rule. For purposes of estimating
benefits, MSHA attributes the saving of three miners' lives to this ETS
and splits the remaining 14 lives between this ETS and the 2006
emergency mine evacuation rule. Hence, MSHA attributes the saving of 10
lives to this ETS (3 + (14 / 2) = 10).
MSHA has good data on explosions in sealed areas only since 1993.
During the period 1993-2006 (14 years) there were 13 explosions in
sealed areas. However, only 11 of these explosions caused any seal
damage and thus had the potential to cause |